Dentro de uma fábrica, para que tudo ocorra corretamente com a bomba pneumática de diafragma e demais equipamentos, o gestor precisa alinhar três aspectos fundamentais:
Atuação;
Cronograma;
Orçamento.
Para que o trabalho entregue os resultados esperados, esses três fatores devem estar alinhados, pois apenas uma falha pode prejudicar todo o processo, gerar atraso na entrega de demandas, e outros problemas. Além disso, se o maquinário não estiver entregando a performance esperada, a indústria pode não ter a produtividade esperada, impactando a sua rentabilidade.
Dealing with industrial processes takes time
E sobra pouco tempo para se preocupar com reparos, spare, unavailability of machines, among others. Companies looking for high availability, superior performance and reliability often rely on pneumatic diaphragm pumps. Because they are very reliable and robust, these pumps help deliver adequate performance for the company's goals and objectives.
In the event of failures, repairs can be carried out easily and quickly. This equipment helps reduce downtime and with proper planning, managers can keep the pump running at all times.
How to resolve when your pump does not turn on or stops the cycle?
First listen to your pump. If there is no air exhaust or continuous exhaust without cycling, you may have a real problem. In that case, you can take the following steps:
01. Make sure the air supply pressure exceeds the system head. If not, increase the inlet air pressure to the pump. Most pneumatic diaphragm pumps are designed for a 1:1 pressure ratio with minimum flow.
02. Check pump air distribution system. To correct, refer to the air valve section of your air diaphragm pump manual. Disassemble and check main air distribution valve and pilot valve. Also check for damaged or missing pilot valve actuators. It is also necessary to check the air valve and intermediate gaskets for proper alignment.
03. Check for fluid in the air exhaust muffler. If so, disassemble the pump chambers and check if the diaphragm has ruptured.
04. Check the air exhaust muffler. If any abnormality is identified, remove the muffler screen for cleaning or to defrost. Reinstall when finished.
05. Make sure there is no blockage in the pumping chamber. If this is the problem, disassemble and inspect your pump chambers. Remove any residue that might be getting in the way.
06. Check discharge line for blockage. Check pump valves, manifold or closed discharge line valve for obstruction.