Most common diaphragm pneumatic pump failures in the mining industry

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A bomba Diaphragm pneumatics are one of the most suitable pieces of equipment to ensure the continuity and efficiency of processes in the mining industry. In addition to being practical and cost-effective equipment, these pumps can provide great safety in hostile environments.

Operations that do not use this type of pump end up dealing with recurring problems that can hinder business efficiency, and that is what we will discuss in this article.

To help you, we have separated the main problems that occur in this type of operation, and what is the best solution for each specific case.

Dry running

It is natural that within the mining industry the flow of water is not continuous. For this reason, operations that use conventional pumps end up having a lot of losses due to the inability to run dry.

Having a pneumatic diaphragm pump will ensure that even when the water flow is interrupted, even for long periods, the equipment will not suffer any type of damage. In addition to not requiring electricity to operate, these pumps can be submersible and do not require continuous monitoring of the water supply.

Certain types of pumps have a mechanical seal that is susceptible to overheating, a problem that can pose a major risk to its operation in addition to causing equipment downtime. It is also necessary to check the ideal size of the pump for your operation to ensure that pumping meets your demand.

Portability

Within the mining industry, it is essential to have equipment that is portable and can be moved easily. Portability is one of the fundamental factors when choosing a pump for the type of industry, and it is necessary to have equipment that has an ergonomic and lightweight design.

Typically, traditional positive displacement pumps are extremely heavy and cannot be moved easily. Since pneumatic diaphragm pumps only need air to function, it is not necessary to install cables from a professional electrician to ensure the continuity of their tasks.

Chemical compatibility

Depending on the composition and constitution of the pump (plastic or metal pump), certain types of fluid can cause damage to its structure. There are several options for pneumatic diaphragm pumps on the market that can handle a wide variety of fluids, ensuring the continuity and efficiency of their operation.

Lack of compatibility can encourage corrosion and breakage of pump components, generating leaks that can be extremely dangerous.

Variable flow rate and pressure

As we said previously, the flow of water within the mining industry can be quite variable, so it is essential to have reliable equipment that can run dry. It is also important to consider the capacity of your pump in terms of flow and pressure variation during operation.

In most cases, electric pumps cannot handle a wide range of flow without implementing complex and expensive components. Pneumatic diaphragm pumps allow assertive control of air pressure and flow variation in mining operations.

Versatility

Fluid pumped within the mining industry can often contain debris and residue that causes blockages and failures. Pneumatic pumps can handle fluids with large solids and thicker sludge, making this equipment extremely versatile and reliable.

If your industry deals with this type of material, it is necessary to choose a pump designed specifically for the liquids that will be pumped, in order to guarantee greater safety for your processes. Discover the ideal pump for your operation:

PNEUMATIC DIAPHRAGM PUMPS WITH FLAP – HUSKY 2150LP- GRACO

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